Channel chrome break in

Anything having to do with an engine that powers any Aeronca aircraft
Post Reply
stknrdr
Posts: 49
Joined: Tue Aug 21, 2007 15:04
Location: NC
Contact:

Channel chrome break in

Post by stknrdr »

Any suggestions for breaking in my three "new" channel chrome cylinders from Gibson? (A-75-8F) I obviously don't have a CHT gauge. I've already swithched to straight mineral oil.

Thanks,

Tim
Captgrumps
Posts: 790
Joined: Tue Jan 17, 2006 20:18
Location: Georgia GA10/OPN
Contact:

Post by Captgrumps »

Way we always broke in chrome cylinders was to run them wide open for about 4-5 hours. If you baby them the rings will never seat. With a chrome cylinder make sure you Don't have chrome rings. If you do you might not make the 4-5 hours.

Doug
Keep the pointed end forward--
The dirty side down.....
And the blue skies on top....
User avatar
joea
Site Admin
Posts: 5993
Joined: Thu Nov 11, 2004 13:01
Location: Phoenix Arizona
Contact:

Post by joea »

Have always heard the same as Doug, run them wide open. Then land the plane and DO NOT TOUCH THE PROP. Let it sit and let the rings and cylinders cool off right where they are.

Next day fly it and see how it feels. A CHT gauge would help but you can usually feel when it settles down.

Joe
User avatar
Nathan K. Hammond
Posts: 2371
Joined: Wed Nov 17, 2004 00:22
Location: Danville, KY (DVK)
Contact:

Post by Nathan K. Hammond »

Wide open for an hour at a time, for the first 5 hours. Don't baby it, and don't dilly-dally around on the ground before or after. Get it running, down the runway and in the air quickly. It needs high temps, but more importantly, high cylinder pressure to seat the rings.

Oil consumption will tell you when they're broke in.

nkh
7AC-5691
Super 85-12F @ DVK
stknrdr
Posts: 49
Joined: Tue Aug 21, 2007 15:04
Location: NC
Contact:

Post by stknrdr »

Thanks guys! I hadn't heard about the chrome rings or not moving the prop.

I do remember my Dad telling me when I was a kid:

"Tim you stay away from that wheelbarrow! You know you don't know nuthin 'bout no 'chinery!"

So, am I supposed to let the engine go to dead cold between one hour flights?

Do I want the oil temp redlined?

Forgive my ignorance, but I want to do this right.
User avatar
joea
Site Admin
Posts: 5993
Joined: Thu Nov 11, 2004 13:01
Location: Phoenix Arizona
Contact:

Post by joea »

I would let the engine sit for a couple of hours at least and go "dead cold" between flights.

Other ideas?
User avatar
marklamon
Posts: 284
Joined: Sun Jul 03, 2005 02:28
Location: Pensacola, FL 16FL J-22 Ranch
Contact:

Post by marklamon »

joea wrote:I would let the engine sit for a couple of hours at least and go "dead cold" between flights.

Other ideas?
I agree with letting it go dead cold between flights. We speed the process up a little by putting a fan blowing in the air intakes . Mark
User avatar
Nathan K. Hammond
Posts: 2371
Joined: Wed Nov 17, 2004 00:22
Location: Danville, KY (DVK)
Contact:

Post by Nathan K. Hammond »

You don't want the oil above redline but it could very easily reach 200'F-205'F while you're running around at full throttle. If it goes above redline, land and let it cool off and go again. You may have to plan your flights early in the morning or late in the evening for the cool air. It was 93'F in ATL today. :evil:

You should be able to place your hand on the engine before running it again. So if you're like my father; thats about 10 minutes after you shut down. :lol:

nkh
7AC-5691
Super 85-12F @ DVK
gusc
Posts: 590
Joined: Tue Jan 31, 2006 01:16
Location: Ash Flat, AR
Contact:

Post by gusc »

My system for engine break-in is to;

Start it for a minute to check for leaks. double check oil level.

Push it to the end of the runway, make a quick mag check and take off.

Climb in a medium steep climb, watching oil temp to keep above high normal to near redline, to about 4000'. This climb provides the real break-in.

Cruising at full throttle is ok if you have a cruise prop, but if you have a climb prop if won't help much.

Regardless of the prop type fly until the oil temp drops to normal. It should be high for just a few minutes to as much as 30 min. Make a power descent and landing, don't idle any more than you absolutely have to.

I agree about not flying it again until the next day.

Chrome may break in and it may not. I've had them take 50-250 hrs to never. They will always use more oil than other types.

This is not the gospel according to Cont, this is just my way developed over the years.
Gus Causbie
Ash Flat, AR
N83564, 7AC-2235, A65-8
stknrdr
Posts: 49
Joined: Tue Aug 21, 2007 15:04
Location: NC
Contact:

Post by stknrdr »

Thanks for all the advice.

Flew it Sat and Sun for a total of 2.6 hours. Climbed to 5500' w/ oil temp to 205 deg. I think we followed all the advice to the letter.

Will repeat this weekend after an oil change.

115 mph indicated in cruise is a hoot. A-75 w/ climb prop. Air was super smooth.

Tim
gusc
Posts: 590
Joined: Tue Jan 31, 2006 01:16
Location: Ash Flat, AR
Contact:

Post by gusc »

Tim'

Your ASI is probably a bit off. A climb prop will actually slow you down at normal cruise RPM but your fuel consumption will also drop. I had an A75 on my first Champ and this was my experience. Your actual AS is probably around 80. It can be checked approximately with a GPS.

For fun use though I prefer a climb prop and will get one if I ever need a replacement.
Gus Causbie
Ash Flat, AR
N83564, 7AC-2235, A65-8
Post Reply