My 60 year old engine finally gave up! Need advice....

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7ACDriver
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My 60 year old engine finally gave up! Need advice....

Post by 7ACDriver »

Since I don't fly in the winter, I decided to pull the jugs off my A-65 to check overall condition of crank and cam and noticed one of the connecting rod was loose :oops: . So here I am at a crossroad: rebuild the old engine or install a C-85.

For those who have installed an 85 hp, what's involved?
STC : $ ??
aux gas tank?
Do I get electrics :roll:


Some that have done this went back to a 65 hp after a while...?

Any advice, comments or suggestions?
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Hugh Lalande 1946 Champ (6980) CF-VPL
Paul Agaliotis
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Re: My 60 year old engine finally gave up! Need advice....

Post by Paul Agaliotis »

Hugh,
Since you have all of the cylinders off, change the rod bearings and go flying. When you say loose do you mean between the rod and crankshaft? If so make sure you aren't detecting some side clearance in the rods. As the cranks are re-ground the side clearance increases at the rod journals.
To overhaul the 65 will cost about 6K. The 85 is just about the same price and you will need a new prop, engine baffles, H/W exhaust, magnetos and tach. If you don't have a wing tank or two your range will be about 1 1/2 hrs.
Paul
Mailing Adress : Paul Agaliotis 2060 E. San Martin, San Martin,Calif. 95046
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7ACDriver
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Re: My 60 year old engine finally gave up! Need advice....

Post by 7ACDriver »

Hi Paul,
Nice to hear from you!
My engine has 1560 smoh and was running strong but tbo is approaching...and it is 60 years old. Pretty amazing when you think of it.
My initial idea was to put new bearings but then I measured the crank. On cylinder position 1 & 2 the crank was 10 under and on position 3 & 4 the crank was standard. Don't know if that was common back then to regrind only half the crank?
I have to remove the engine and bring it to an overhaul shop to get the final diagnostic...Would be nice to install new bearings and go fly!
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Hugh Lalande 1946 Champ (6980) CF-VPL
Paul Agaliotis
Posts: 2589
Joined: Wed Dec 08, 2004 18:49
Location: San Martin, California
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Re: My 60 year old engine finally gave up! Need advice....

Post by Paul Agaliotis »

Hugh,
I haven't seen cranks that were ground to different dimensions on journals. Being a Major Repair I would guess they all would have to fit a specific diameter.
I would disassemble the engine if it were mine and found this situation. There was a listing that joea posted about some Chief parts for sale. I believe he had an engine also.
Paul
Mailing Adress : Paul Agaliotis 2060 E. San Martin, San Martin,Calif. 95046
Red(neck) Barron
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Re: My 60 year old engine finally gave up! Need advice....

Post by Red(neck) Barron »

I can't speak to the work or money involved in the comparison between the rebuild or change out but I can say that I bought a Champ with a 90 in it and Holy Buckets; what a airplane it is! In my book there is no subsitute for horsepower and I don't care if we are talking planes or lawn mowers or anything in between.
Larry H
Sigourney, IA
Formally N84619, N84149 & N84069 - all1946 7AC's; also N57430 a 7ECA
Currently N91RA 7GCAA (Still a Champ, just grown up some)
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7ACDriver
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Re: My 60 year old engine finally gave up! Need advice....

Post by 7ACDriver »

Larry,

Don't tease me with that 90 hp. They are hard to come by. I heard they are even a better performer than the 0-200!

Did yours come with the 90 hp or you had it put in?
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Hugh Lalande 1946 Champ (6980) CF-VPL
Red(neck) Barron
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Re: My 60 year old engine finally gave up! Need advice....

Post by Red(neck) Barron »

Mine already had the 90 in it. In it's long history it has spent time spraying crops and bobbing on the water. It was the ag work that got it the mighty 90 early in it's life. I don't know that it would be any better than an O-200 although I've embarrased a lot of 150 drivers in all phases of flight. One even called me a helicopter. For as great a plane as a Champ is, they are a whole nuther somethn' on steroids with the extra HP.
Larry H
Sigourney, IA
Formally N84619, N84149 & N84069 - all1946 7AC's; also N57430 a 7ECA
Currently N91RA 7GCAA (Still a Champ, just grown up some)
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