Control Cables AD Note

Post-War Aeronca Champ airplanes
Post Reply
User avatar
Peashooter
Posts: 28
Joined: Fri Apr 22, 2005 15:28
Location: KLUK
Contact:

Control Cables AD Note

Post by Peashooter »

Well, I found out today that I have to replace my in-wing aileron cables. Anybody have any tips on how to do this in a 7AC?
Aeronca 7AC-3341
N84629 KLUK
Paul Agaliotis
Posts: 2589
Joined: Wed Dec 08, 2004 18:49
Location: San Martin, California
Contact:

Post by Paul Agaliotis »

Cut out the top inspection hole above the aileron sector and use the old cables to pull in the new cables. Remove the fuselage pulleys for access.
Paul
Mailing Adress : Paul Agaliotis 2060 E. San Martin, San Martin,Calif. 95046
nowlen
Posts: 141
Joined: Tue Jun 28, 2005 09:29
Location: redding ca
Contact:

cables

Post by nowlen »

several a/p's hve misintereped the ad regarding the aileron cables. you want a second opinion or call american champion/e mail for an explaination. i'm sure paul would agree. no hackers recently, guess joe got it fixed. paul see you in april bernie
User avatar
Peashooter
Posts: 28
Joined: Fri Apr 22, 2005 15:28
Location: KLUK
Contact:

Re: cables

Post by Peashooter »

nowlen wrote:several a/p's hve misintereped the ad regarding the aileron cables. you want a second opinion or call american champion/e mail for an explaination. i'm sure paul would agree. no hackers recently, guess joe got it fixed. paul see you in april bernie
What aspect might be misinterpreted? Is it the crimp dimension or the number of crimps?
Aeronca 7AC-3341
N84629 KLUK
User avatar
Jody Wittmeyer
Posts: 591
Joined: Wed Nov 17, 2004 13:47
Location: Kewanee, IL. (EZI)
Contact:

Post by Jody Wittmeyer »

This is for recently installed cables. If your cables have over 250 hours on them, I believe you can ignore it. I will have to check
Blue Skies and Stay Safe, and preserve 'em
User avatar
Mikek
Posts: 594
Joined: Sat Nov 13, 2004 21:13
Location: Yellow Springs, Ohio 45387 [3OH0]
Contact:

Re: cables

Post by Mikek »

What aspect might be misinterpreted? Is it the crimp dimension or the number of crimps?
[/quote]

Might want to check here.

http://www.bellanca-championclub.com/AD2005-24-10.html

Mikek
Mike Knemeyer

1410 Meadow Lane
Yellow Springs,Ohio 45387

3oh0
N83348 7AC-2015
N82146 7AC-772
John Parker
Posts: 20
Joined: Thu Apr 28, 2005 13:07
Location: Chattanooga , TN.
Contact:

Post by John Parker »

8)
nowlen
Posts: 141
Joined: Tue Jun 28, 2005 09:29
Location: redding ca
Contact:

cables

Post by nowlen »

# of crimps. but if you have not replaced them from american champ or they have 250hrs + it shouldn't be necessary to replace them. read carefully, the ad is, as i said, misleading. bernie
MikeB
Posts: 3246
Joined: Wed Nov 17, 2004 17:07
Location: Western Wisconsin
Contact:

Post by MikeB »

Or you could also go to Aeronca.org They have a fairly simple explanation in the home page under "announcements".
"If God had intended man to fly He would have given us more money"
User avatar
jerrymjr
Posts: 184
Joined: Fri Dec 10, 2004 16:21
Contact:

Post by jerrymjr »

That AD should not apply to 99.99% of the owners on this board.
Maybe the off chance ACA supplied a cable or two, but thats it.
Jerry Jr @ ACA
Company DER
Consultant DER too! (7's and 8's only)
User avatar
Peashooter
Posts: 28
Joined: Fri Apr 22, 2005 15:28
Location: KLUK
Contact:

Post by Peashooter »

As it turns out, I DO have to replace the aileron cables in the wings. Can these be strung through the wings with the ends already nico-pressed? If I butt splice the old and new with tape and pull the new through from the outboard end, will they go through? I'm planning to remove the fuse pulley and the fuse fairlead. Sound doable? Thanks!
Aeronca 7AC-3341
N84629 KLUK
Paul Agaliotis
Posts: 2589
Joined: Wed Dec 08, 2004 18:49
Location: San Martin, California
Contact:

Post by Paul Agaliotis »

You should be able to pull the new cables in finished condition. If you decide to install bulk cable and swage them in place dont use tape, it will allow the cables pull apart. I would use heat shrink tubing to join the ends. We pull some long cables this way and have good sucess. I use 12 to 18 inches of heat shrink.
Paul
Mailing Adress : Paul Agaliotis 2060 E. San Martin, San Martin,Calif. 95046
Post Reply