Assorted Hardware List

Post-War Aeronca Champ airplanes
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Ed Clark
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Assorted Hardware List

Post by Ed Clark »

As you all know some catalogs list "hardware kits" for a particular aircraft. I'm not a mechanic, but am handy and would love to have on hand a good assortment of the most commonly used nuts, bolts and screws for a champ.

So, do any of you restorers, mechanics and otherwise savvy folks have any suggestions?

I cannot look at the darn things and figure out what many are called never mind the dash system!

Thanks
Ed
Ed Clark
'46' Champ 7ac
N84961
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joea
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Post by joea »

Forgot where I got this but this is a fairly complete hardware list for the Champ.

If you are going to have misc hardware around the hanger, it might as well be the right size!

Joe A

~~~~

AN HARDWARE LIST FOR THE 7AC CHAMP. This list is gleaned from the Champ service manual, checked againt the L-16 manual. I've tried to note where there are differences between those two sources; and I found a couple of typo's in the Champ manual, noted those two. Undoubtedly missed a few of both. Use this to order your stuff, and if there are mistakes, feel free to blame me.

CONTROL SYSTEM: AILERON, ELEVATOR AND BRAKE (CHAMP SERVICE MANUAL P. 14)

TORQUE TUBE, FRONT

TORQUE TUBE TO FUSE. FRAME, EXC. MICARTA BEARING
AN4-27A 2 BOLT
AN960-416L 2 WASHER
AN365-428 2 NUT
STICK CASTING TO TORQUE TUBE
AN945-6P 1 WASHER
AN310-6 1 NUT
AN6-25 1 BOLT
STICK CASTING TO STICK
AN365-1032 2 NUT
AN3-15A 2 BOLT

BRAKE PEDALS

REAR PEDAL TO FUSE FRAME
AN4-20 2 BOLT
AN320-4 2 NUT
FRONT PEDAL TO FUSE FRAME
AN4-26 2 NUT
AN320-4 2 NUT
REAR PEDAL TO BRAKE LINK
AN3-10 2 BOLT
AN320-3 2 NUT
AN960-10L 2 WASHER
AN960-10 2 WASHER
FRONT PEDAL TO BRAKE LINK
AN23-15 2 BOLT
AN320-3 2 NUT
AN960-10L 2 WASHER
REAR PEDALS TO BRAKE CABLE
AN23-10 2 CLEVIS BOLT
AN320-3 2 NUT

TORQUE TUBE, REAR

REAR STICK CASTING TO LINK TUBE
AN4-10 1 BOLT
AN310-4 1 NUT
AN960-416L 1 WASHER
REAR CASTING TO TORQUE TUBE
AN6-25 1 BOLT
AN310-6 1 NUT
AN945-6P 1 WASHER
REAR CASTING TO ELEVATOR CABLE LINK (TOP) AND ELEVATOR CABLE (BOTTOM)
AN4-10 2 BOLT
AN310-4 2 NUT
TORQUE TUBE TO FUSE. FRAME
AN4-27A 2 BOLT
AN960-416L 2 WASHER
AN365-428 2 NUT
TORQUE TUBE TO AELERON CONTROL CASTING
AN386-3-10A 1 BOLT
AN975-4 1 WASHER
AN365-428 1 NUT
ELEVATOR CABLE (TOP) TO EL. CABLE LINK
AN310-3 1 NUT
AN23-10 1 BOLT
AILERON CONTROL CASTING TO AILERON STRAPS
AN24-16 2 BOLT
AN960-416 2 WASHER
AN320-4 2 NUT

AILERON SECTOR (JUST BEHIND DOOR FRAMES AT FLOOR LINE).

AILERON SECTOR TO AILERON CABLES
AN365-832 2 NUT
AN515-8-14 2 BOLT
AILERON SECTOR TO FUSE. FRAME
AN960-416 2 WASHER
AN310-4 2 NUT
AN4-22 2 BOLT
AILERON SECTOR TO AILERON STRAPS
AN24-16 2 BOLT
AN960-416 2 WASHER
AN320-4 2 NUT

ELEVATOR CABLES, AFT END, AND ELEVATOR HORN

ELEVATOR TRAVEL STOP BOTTOM
AN365-428 1 NUT
AN316-4R 1 NUT
AN345-416 1 NUT
ELEVATOR TRAVEL STOP TOP
AN310-4 1 NUT
AN4-7 1 BOLT
ELEVATOR CABLES TO ELEVATOR HORN
AN23-9 2 BOLT
AN320-3 2 NUT

AILERON CABLES

AILERON CABLES AT TURNBUCKLES
AN23-10 2 BOLT
AN320-3 2 NUT
AN960-416L 2 WASHER
AILERON PULLEYS TO FUSE. FRAME
AN4-10 2 BOLT
AN310-4 2 NUT
FAIRLEADS TO FUSE FRAME
AN520-10-14 2 SCREWS
AN365-1032 2 NUTS

CONTROL SYSTEM: RUDDER AND TRIM TAB (NO TRIM HANDLE, PULLEY HDWARE), P. 15

RUDDER PEDALS
AN23-9 12 BOLT
AN320-3 12 NUT

RUDDER CABLE CONNECTORS, REAR
AN23-9 2 BOLT
AN320-3 2 NUT

TRIM CABLE CONNECTERS, REAR
AN503-8-8 2 SCREW, TRIM HORN TO TRIM TAB
AN23-8 2 BOLT
AN320-3 2 NUT

MAIN LANDING GEAR AND TAILWHEEL ASSEMBLIES, P. 24

OLEO STRUT TO OLEO STRUT FRAME IGNORE THE L-16, GEAR DIFFERENT
AN4-23A 2 BOLT
AN365-428 2 NUT

OLEO STRUT TO FUSELAGE FRAME CHECKED, BUT NOTE: MY FUSELAGE HAS THOSE WASHER REINFORCEMENTS WELDED ON, SO FRONT BOLTS ARE LONGER. WENT DOWN AND MEASURED, AND THE LENGTH OUTSIDE TO OUTSIDE OF THE FRONT ATTACH FITTINGS WAS 1.5". ACS SHOWS THE AN6-17 TO HAVE THAT GRIP-LENGTH SO I ORDERED THAT FROM SPRUCE. TRIED THAT AND IT WAS TOO SHORT. NOW, I'LL TRY USING THE MANUAL SIZE, WHICH IS AN6-16, AND LENGTHENING THAT ONE QUARTER INCH FOR THE REINFORCEMENTS, BRINGING IT TO AN6-20.

AN6-30 2 BOLT, REAR
AN310-6 2 NUT
AN960-616 6 WASHER
AN6-20 2 BOLT, FRONT
AN310-6 2 NUT
AN960-616 2 WASHER
AN380-3-3 2 COTTER PIN

AXLES TO FUSELAGE CHECKED
AN5-15 2 BOLT
AN310-5 2 NUT
AN936-A516 4 WASHER (THE "STEPPED" ONE?)
AS5-5-902 2 BUSHING (ON ORDER 2/10/14)
AN960-516 4 WASHER
AN380-2-3 2 COTTER PIN

AXLES TO OLEO STRUT CHECKED
AN6-23 2 BOLT
AN960-616 4 WASHER
AN310-6 2 NUT
AN380-3-3 2 COTTER PIN

AXLE TO BRAKE BACKING PLATE (LABELED "VAN SICKLE")
AN4-5A 8 BOLT
AN365-428 8 NUT
AN380-3-8 2 COTTER PIN

TAILWHEEL AND SPRING TO FUSELAGE (NOTE: CHAMP SAYS DRILLED BOLTS).
AN6-22A 1 BOLT NOTE: FROM L-16.
AN365-624 1 NUT
AN4-16A 2 BOLT NOTE: FROM L-16.
AN365-428 2 NUT

TAILWHEEL TO SPRING CHECKED
AN6-12A 1 BOLT
AN365-624 1 NUT

RUDDER ARM TO RUDDER CHECKED
AN3-13A 2 BOLT
AN365-1032 2 NUT
AN960-10 4 WASHER

TAIL SURFACE FRAME ASSEMBLIES, CHAMP MANUAL P. 27

RIGHT ELEVATOR
AN394-71 2 HINGE PIN
AN380-2-2 2 COTTER PIN

RIGHT ELEVATOR TO LEFT ELEVATOR CHECKED
AN4-10 1 BOLT
AN310-4 1 NUT
AN380-2-2 1 WASHER

ELEVATOR TRIM TAB
(IGNORE)

LEFT ELEVATOR CHECKED
AN394-71 2 HINGE PIN
AN380-2-2 2 COTTER PIN

RUDDER CHECKED
AN394-71 2 HINGE PIN
AN380-2-2 2 COTTER PIN

STABILIZERS CHECKED
AN3-13 2 BOLT
AN960-10 2 WASHER
AN310-3 2 NUT
AN380-2-2 2 COTTER PIN

FUEL SYSTEM, P.29. IGNORE THIS ONE, VERY LITTLE AN STUFF

GENERAL EXPLOSION VIEW, P. 37

FRONT WING ATTACH FITTINGS TO FUSELAGE. FROM L-16., NOT APPARENT IN CHAMP
AN6-14 2 BOLT
AN310-6 2 NUT
AN380-3-3 2 COTTER PIN

REAR WING ATTACH FITTINGS TO FUSELAGE. FROM L-16 MAN., NOT APPARENT IN CHAMP
AN4-13 2 BOLT
AN960-416 2 WASHER
AN310-4 2 NUT
AN380-2-2 2 COTTER PIN

JURY STRUT CHECKED
AN3-4A 4 BOLT (TOP)
AN3-5A 4 BOLT (BOTTOM)
AN365-1032 8 NUT

JURY STRUT TO WING STRUT CHECKED
AN42-17 4 EYE BOLT
AN365-1032 4 NUT

REAR WING STRUT TO FRONT WING STRUT. (IGNORE EYEBOLTS, AS I'LL BE BUYING STRUTS NEW)
CHECKED
AN316-8R 2 CHECK NUTS FOR THE EYEBOLTS
AN5-7 2 BOLT NOTE: CHAMP SAYS AN6-7
AN310-5 2 NUT / AN310-5, OBVIOUSLY
AN380-2-3 2 COTTER PINS INCORRECT. L-16 SAYS AN5-7

FRONT WING STRUT TO FUSELAGE CHECKED
AN6-15 2 BOLT
AN960-616 2 WASHER
AN310-6 2 NUT
AN380-3-3 2 COTTER PIN

REAR WING STRUT TO REAR SPAR STRUT ATTACH FITTING CHECKED
AN6-24 2 BOLT
AN960-516 2 WASHER NOTE: L-16 SAYS 380-3-4
AN310-6 2 NUT

FRONT WING STRUT TO FRONT SPAR STRUT ATTACH FITTING CHECKED
AN5-15 2 BOLT
AN310-5 2 NUT
AN960-516 2 WASHER
AN380-2-3 2 COTTER PIN

AILERON TO WING CHECKED
AN24-14 6 BOLT, CLEVIS
AN320-4 6 NUT
AN328-2-2 8 COTTER PN
AN23-15 2 BOLT, CLEVIS NO. 10-32
AN960-10L 8 WASHER
AN310-3 2 NUT

FLYING WIRES, OUTSIDE ENDS CHECKED
AN3-15 2 BOLT--THROUGH THE HORIZ. STABILIZERS
AN310-3 2 NUT, CASTLE
AN960-10 2 WASHER
AN380-2-2 2 COTTER PIN
CHECKED
FLYING WIRES, FUSELAGE END. THESE AREN'T SHOWN ON THE DRAWING
AN665-21L 4 TERMINAL
AN665-21R 4 TERMINAL
AN315-3L 4 NUT-PLAIN
AN315-3R 4 NUT-PLAIN
AN393-11 8 PIN-FLAT HEAD
AN380-2-2 8 COTTER PIN

ELEVATOR HORN COVER CHECKED
T8X8B 8 ACS TRUSS TYPE B, PHILLIPS, STAINLESS, SIZE 8.
A1932-8Z-1 8 "U" TYPE NUTS (NAS 395), ACS PT. NO. A1932-8Z-1

DOOR (FROM L-16 MAUNAL)
AN960-10L 2 WASHER
AN380-2-2 2 COTTER PIN
AN415A 2 HINGE PIN

ENGINE MOUNT--FROM L-16, P 44

ENGINE MOUNT TO FUSE. FRAME
AN7-32 4 BOLT
AN960-716 4 WASHER
AN310-7 4 NUT
AN380-3-3 4 COTTER PIN

ENGINE TO ENGINE MOUNT
AN7-37 4 BOLT
AN960-716 4 WASHER
AN310-7 4 NUT
AN380-3-3 4 COTTER PIN

WING FRAME ASSEMBLY (CHAMP SERVICE MANUAL, P. 7)

AILERON SECTOR
AN23-22A 2 CLEVIS PIN
AN365-1032 2 NUT
AN5-27 2 BOLT
AN310-5 2 NUT
AN960-516 6 WASHER
AN380-2-3 2 COTTER PIN
AN3-14A 2 BOLT
AN970-3 2 WASHER
AN365-1032 2 NUT
AN960-10L 2 WASHER
AN380-6-10 2 COTTER PIN
AN4-13A 6 BOLT
AN4-14A 2 BOLT
AN970-4 8 WASHER
AN365-428 8 NUT

DIAGONAL BRACE JUST INBOARD OF THE AILERON, TRAILING EDGE
AN545-6-5 2 SCREW
AN456A-3-8 2 RIVET

HARDWARE FOR THE JURY STRUT BRACKET TO FRONT SPAR
AN3-11A 8 BOLT
AN365-1032 8 NUT
AN970-3 8 WASHER

HARDWARE FOR THE REAR SPAR TO WING ATTACH BRACKET, NOT INCLUDING BRACKET
TO FUSELAGE BOLT, ETC.
AN4-12A 2 BOLT
AN365-428 2 NUT
AN970-4 2 WASHER
AN4-14A 2 BOLT
AN365-428 2 NUT
AN960-416 2 WASHER
AN6-14A 6 BOLT
AN365-624 6 NUT
AN960-616 6 WASHER

DIAGONAL BRACE, ROOT RIB TO FRONT SPAR
AN545-6-5 4 SCREW

AILERON BAY RIB TO REAR SPAR
AN970-4 4 WASHER

FRONT WING ATTACH BRACKET, NOT INCLUDING BRACKET TO FUSELAGE BOLT
AN6-14A 6 BOLT
AN365-624 6 NUT
AN4-14A 2 BOLT
AN365-428 2 NUT
AN3-11A 2 BOLT
AN365-1032 2 NUT
AN970-3 2 WASHER

AILERON BAY RIB TO FRONT SPAR
AN3-11A 2 BOLT
AN4-13A 2 BOLT
AN365-428 2 NUT
AN365-1032 2 NUT
AN970-3 2 WASHER

CENTER BOLT THROUGH THE WING STRUT BRACKET, FRONT SPAR
AN6-15A 2 BOLT
AN365-624 2 NUT

OUTBOARD BOLT THROUGH WING STRUT BRACKET, FRONT SPAR
AN6-15 2 BOLT
AN970-6 2 WASHER
AN310-6 2 NUT
AN380-3-3 2 COTTER PIN

HARDWARE FOR BRACKETS OPPOSITE SIDES OF SPARS FROM COMPRESSION STRUTS
AN4-12A 24 BOLT
AN365-428 24 NUT

NUTS ON DRAG WIRES
AN960-10 40 WASHER
AN315-3R 40 NUT

HARDWARE AT END OF WINGTIP BOW, LEADING EDGE
AN515-8-8 6 SCREW
AN960-8-8 6 WASHER
AN365-832 6 NUT

HARDWARE FOR DIAGONAL BRACE AT WINGTIP
AN3-12A 4 BOLT
AN970-3 4 WASHER
AN365-1032 4 NUT

HARDWARE FOR AILERON BRACKETS TO REAR SPAR
AN4-13A 8 BOLT
AN365-428 8 NUT
AN970-4 8 WASHER
AN960-416 8 WASHER

WINGTIP BOW, TRAILING EDGE
AN526-832-12 2 BOLT
AN365-837 2 NUT

REAR WING STRUT ATTACH BRACKET TO SPAR
AN76-16 4 BOLT
AN6-15 4 BOLT
AN310-6 4 NUT
AN380-3-3 4 PIN
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Ed Clark
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Post by Ed Clark »

Thanks a bunch Joe...a very thorough list for sure.

Hope your enjoying that new sedan...as if you wouldn't.

Thanks
Ed
Ed Clark
'46' Champ 7ac
N84961
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joea
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Post by joea »

Ed,

Thanks and Tom Holmes stopped by today ferrying my Chief to Alabama.

Had to show off the new Sedan in the hangar to him.

Joe
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